Manufacturing Facility

Our parent company “M/s Power Mech Projects Ltd.” has established a huge Workshop facility under its another subsidiary namely ‘M/s Power Mech Industri Pvt. Ltd.’ located in Sector-80, Noida dedicated to all our group companies. This workshop has the facility for providing all wings of service to power plants from Fabrication, Manufacture & Rebuilding of spares, major repairs to steam turbines, hydro turbines, Rotating parts, Valves and supply of spares etc. under one roof. The state-of-the-art facilities are designed to cater to the needs of wider spectrum of industries from engineering, power, defence etc. Our thrust is on reducing the ‘down-time’ of equipments of thermal and hydro power plants through products and services comprehensively and coherently.

The workshop has a sprawling space ideal for heavy fabrication works including Pre- fabrication, heavy plate bending, high pressure welding, heavy Mass handling, stacking, loading & unloading, sand/grit blasting, surface finishing, painting and pressure testing. We have installed modern CNC cutting machines, heavy duty bending machines etc. for supporting the fabrication works.

The workshop has the facility to fabricate heavy structures, large & high pressure tanks, heavy trusses, Ducts, Pipes etc. with a handling capacity of over 200MT at any given point of time.

The workshop is designed for repairing and reconstruction of hydro turbines up to 250MW capacity. There is facility for repairing the hydro turbines including replacing spares through reverse engineering. We have the advantage of receiving guidance & technical advice from experts in Hydro Projects, to provide comprehensive EPC service.

Spares for generating equipment are being manufactured suiting customer’s needs & parameters through reverse engineering supported by highly sophisticated & modern machines including CMM scanner. Inputs are being directly drawn from in situ measurements and directly fed to CNC machines for assured accuracy, profiling and cent percent interchangeability.

The workshop has facilities for mass production of engineering components covering Automobile, Defence, Power, Agro industry, Refineries, Construction Industriesetc. The Workshop can accommodate special machines, tools and facilities continuous production. It will serve as an auxiliary unit for mass production of engineering components for reputed companies.

Manufacturing Facilities

A brief about the major precision machinery equipping our manufacturing facility dedicated to the manufacture of turbine components as well as refurbishments of hydro-generating equipment is reproduced below:

 
Equipment Brief Specifications
EOT Crane 60/10 T EOT Double Girder Overhead Crane
CNC Shop Brief Specifications
Vertical Machining Center: TAKUMI SEIKI Make; Model No. V22; Control System - Fanuc 18i; Table Size - 2200 mm X 1025mm; 5 axis with 24 tool holders & fully auto tool changing system
Vertical Machining Center: Make Feeler Tiwan; Model - FV1000; Table Size - 1170mm X 580mm; Travels - 1200mm X 600mm X 600mm; Control System - Fanuc - O - M ATC 16 Tool holders
Lathe Machine: Make - Colchester; Model - 400L, ABC-2000, Turning Dia - 600 mm
Lathe Machine: Make - Colchester; Model - 200L, ABC-1250m, Swing Dia - 400mm
Lathe Machine: Make - HMT; Model - B 32 Super cut; ABC-3000 mm, swing Dia over slide - 500 mm; swing Dia over bed - 700 mm
 
Heavy Machinery Shop Brief Specifications
Vertical Turret Lathe Machine CNC: Make - Schiess; Chuck- 5400mm, swing dia - 6300mm, vertical height - 3750mm
Plano Miller Double Column Machining Center 5 face (fully auto CNC): Make - Line; Model - L-220; Control system - SIEMENS 840C; TABLE - 4000 x 1800
Horizontal Boring Machine: TOS W 100; Table Size -1250 x 1250, height: 1300; Travel - x: 1650mm
Vertical Turret Lathe Machine: Make – SCHIESS, Model – DS 20 CNC vertical borer, Table size – 2250MM, Height – 1260mm
Floor Boring Machine: Make - Titan (AFP180); Table size – 10500 x 400mm
 
General Shop Brief Specifications
Heavy Duty Lathe Machine: Make - Skoda; Model - S 1000; ABC-8000 mm; swing Dia over Slide -700 mm; swing Dia over bed – 1000
Lathe Machine: ABC - 4 mtrs; Swing Dia - 18000mm; Chuck Dia -1600mm
Lathe Machine: ABC - 2 mtrs; Center height - 250mm; Turning dia - 350mm
Lathe Machine: ABC - 2 mtrs; Swing Dia - 630mm
Surface Grinder: Make - Alpha Italian; Max dia – 300mm; Length – 2mtrs
Cylindrical Grinder: Make - Fortuna - Germany Precision machine tools; Length - 1000mm, Center Height -350mm
Hydraulic Press: For Stampings and Varnishing Units Capacity-20 Tones
Radial Drill: Dia - 80mm; Vertical Arm Travel: 700, Swevil : 360 deg, Arm Travel: 1500mm
Column Drill Model - Eifco P4 / 38 (38 mm drilling Capacity)
Shaper: Stroke-30”
Miller: Table Size – 2000 x 400, Travel: x/y/z : 1300/700/450
 
Fabrication Facilities Brief Specifications
Plate Bending Machine: Model - Griro G-50; 63mm plate, width - 2500mm
Stress Relieving / Annealing Furnace: Type - BOGIE; inner size - 7000mm x 7000mm x 5000mm; outer size – 7600mm x 7600mm x 6000mm
CNC Plasma Profile Cutting Machine: Up to 200MM thickX 14 M long bed. 
CNC Gas Cutting Machine: Make - Conarde; Length 12m x Width 3 m; Thickness -300mm
 
Balancing Machine Brief Specifications
Balancing Machine: Make - Schanck roteck; Max Wt.: 40 MT; Dia of Job - 4000mm; Dia of Journal - 250-500mm
 
3D FARO scanner for reverse engineering Brief Specifications
3D FARO scanner for reverse engineering: Make - Faro; Model - 14000-002 Faro Edge, 9 Ft(2.7 M), 7 Axis

VTL - Manual + CNC

Plano miller: CNC

Heavy Duty Center Lathes

VTL CNC

CNC Floor Boring Machine

Stress Relieving Furnace

Grit Blasting and Paint Booth

CNC Oxy Fuel Cutting Machine

A view of works accomplished at our workshop

A view of the CNC section of the Workshop