Our parent company “M/s Power Mech Projects Ltd.” has established a huge Workshop facility under its another subsidiary namely ‘M/s Power Mech Industri Pvt. Ltd.’ located in Sector-80, Noida dedicated to all our group companies. This workshop has the facility for providing all wings of service to power plants from Fabrication, Manufacture & Rebuilding of spares, major repairs to steam turbines, hydro turbines, Rotating parts, Valves and supply of spares etc. under one roof. The state-of-the-art facilities are designed to cater to the needs of wider spectrum of industries from engineering, power, defence etc. Our thrust is on reducing the ‘down-time’ of equipments of thermal and hydro power plants through products and services comprehensively and coherently.
The workshop has a sprawling space ideal for heavy fabrication works including Pre- fabrication, heavy plate bending, high pressure welding, heavy Mass handling, stacking, loading & unloading, sand/grit blasting, surface finishing, painting and pressure testing. We have installed modern CNC cutting machines, heavy duty bending machines etc. for supporting the fabrication works.
The workshop has the facility to fabricate heavy structures, large & high pressure tanks, heavy trusses, Ducts, Pipes etc. with a handling capacity of over 200MT at any given point of time.
The workshop is designed for repairing and reconstruction of hydro turbines up to 250MW capacity. There is facility for repairing the hydro turbines including replacing spares through reverse engineering. We have the advantage of receiving guidance & technical advice from experts in Hydro Projects, to provide comprehensive EPC service.
Spares for generating equipment are being manufactured suiting customer’s needs & parameters through reverse engineering supported by highly sophisticated & modern machines including CMM scanner. Inputs are being directly drawn from in situ measurements and directly fed to CNC machines for assured accuracy, profiling and cent percent interchangeability.
The workshop has facilities for mass production of engineering components covering Automobile, Defence, Power, Agro industry, Refineries, Construction Industriesetc. The Workshop can accommodate special machines, tools and facilities continuous production. It will serve as an auxiliary unit for mass production of engineering components for reputed companies.
A brief about the major precision machinery equipping our manufacturing facility dedicated to the manufacture of turbine components as well as refurbishments of hydro-generating equipment is reproduced below:
|EOT Crane||60/10 T EOT Double Girder Overhead Crane|
|CNC Shop||Brief Specifications|
|Vertical Machining Center:||TAKUMI SEIKI Make; Model No. V22; Control System - Fanuc 18i; Table Size - 2200 mm X 1025mm; 5 axis with 24 tool holders & fully auto tool changing system|
|Vertical Machining Center:||Make Feeler Tiwan; Model - FV1000; Table Size - 1170mm X 580mm; Travels - 1200mm X 600mm X 600mm; Control System - Fanuc - O - M ATC 16 Tool holders|
|Lathe Machine:||Make - Colchester; Model - 400L, ABC-2000, Turning Dia - 600 mm|
|Lathe Machine:||Make - Colchester; Model - 200L, ABC-1250m, Swing Dia - 400mm|
|Lathe Machine:||Make - HMT; Model - B 32 Super cut; ABC-3000 mm, swing Dia over slide - 500 mm; swing Dia over bed - 700 mm|
|Heavy Machinery Shop||Brief Specifications|
|Vertical Turret Lathe Machine CNC:||Make - Schiess; Chuck- 5400mm, swing dia - 6300mm, vertical height - 3750mm|
|Plano Miller Double Column Machining Center 5 face (fully auto CNC):||Make - Line; Model - L-220; Control system - SIEMENS 840C; TABLE - 4000 x 1800|
|Horizontal Boring Machine:||TOS W 100; Table Size -1250 x 1250, height: 1300; Travel - x: 1650mm|
|Vertical Turret Lathe Machine:||Make – SCHIESS, Model – DS 20 CNC vertical borer, Table size – 2250MM, Height – 1260mm|
|Floor Boring Machine:||Make - Titan (AFP180); Table size – 10500 x 400mm|
|General Shop||Brief Specifications|
|Heavy Duty Lathe Machine:||Make - Skoda; Model - S 1000; ABC-8000 mm; swing Dia over Slide -700 mm; swing Dia over bed – 1000|
|Lathe Machine:||ABC - 4 mtrs; Swing Dia - 18000mm; Chuck Dia -1600mm|
|Lathe Machine:||ABC - 2 mtrs; Center height - 250mm; Turning dia - 350mm|
|Lathe Machine:||ABC - 2 mtrs; Swing Dia - 630mm|
|Surface Grinder:||Make - Alpha Italian; Max dia – 300mm; Length – 2mtrs|
|Cylindrical Grinder:||Make - Fortuna - Germany Precision machine tools; Length - 1000mm, Center Height -350mm|
|Hydraulic Press:||For Stampings and Varnishing Units Capacity-20 Tones|
|Radial Drill:||Dia - 80mm; Vertical Arm Travel: 700, Swevil : 360 deg, Arm Travel: 1500mm|
|Column Drill||Model - Eifco P4 / 38 (38 mm drilling Capacity)|
|Miller:||Table Size – 2000 x 400, Travel: x/y/z : 1300/700/450|
|Fabrication Facilities||Brief Specifications|
|Plate Bending Machine:||Model - Griro G-50; 63mm plate, width - 2500mm|
|Stress Relieving / Annealing Furnace:||Type - BOGIE; inner size - 7000mm x 7000mm x 5000mm; outer size – 7600mm x 7600mm x 6000mm|
|CNC Plasma Profile Cutting Machine:||Up to 200MM thickX 14 M long bed.|
|CNC Gas Cutting Machine:||Make - Conarde; Length 12m x Width 3 m; Thickness -300mm|
|Balancing Machine||Brief Specifications|
|Balancing Machine:||Make - Schanck roteck; Max Wt.: 40 MT; Dia of Job - 4000mm; Dia of Journal - 250-500mm|
|3D FARO scanner for reverse engineering||Brief Specifications|
|3D FARO scanner for reverse engineering:||Make - Faro; Model - 14000-002 Faro Edge, 9 Ft(2.7 M), 7 Axis|
VTL - Manual + CNC
Plano miller: CNC
Heavy Duty Center Lathes
CNC Floor Boring Machine
Stress Relieving Furnace
Grit Blasting and Paint Booth
CNC Oxy Fuel Cutting Machine
A view of works accomplished at our workshop
A view of the CNC section of the Workshop